TOMRA Fresh Food will unveil a new singular stunt – ‘a game changer that will revolutionize the cherry industry’

Fruit attraction 2021

TOMRA Fresh Food will unveil its revolutionary new Cascade Singulator for cherry separation at Fruit Attraction, the international trade fair for the fruit and vegetable sector, in Madrid, Spain, next month (booth 10E11, IFEMA MADRID conference room, 5 to October 7). TOMRA Food’s presence at Fruit Attraction will also highlight three optical sorting machines – the TOMRA 5S Advanced, TOMRA 5A and Nimbus BSI – and the TOMRA Insight data platform.

Value-added cherry solution

The traditional trimming of the stems of the grouped cherries into clusters exposes the fruit to a series of teeth, blades and blade guards, all hard points of contact. This can cause pitting damage in a significant percentage of the fruit. This problem is especially troublesome with more delicate and lighter-skinned cherries, such as Rainiers, but affects all varieties. Therefore, it can reduce the value of the crop, thus making it unable to meet certain market demands as its shelf life is shortened.

Until now, this loss of potential product revenue seemed inevitable. But the launch of TOMRA Fresh Food’s all-new Cascade Singulator solves this age-old problem. Their New Zealand-based team designed and developed a new machine for cherry cluster separation with a gentle conveying method and superior cluster separation.

Benedetta Ricci Iamino, Global Cherry Category Manager at TOMRA Fresh Food, said: “The development of the unique design of the Cascade Singulator began with extensive research into the stinging and bruising issues caused by traditional methods, as well as providing technology that could be easier to use while reducing ongoing costs Consulting with cherry industry experts around the world, we searched for a solution that ensured smooth handling and respected the value of each individual cherry. This new technology will not only improve the quality of separation while ensuring increased reliability and consistency in fruit quality, but will also ensure a reduction in operating hours and maintenance costs; our customers will not need to hire highly skilled people to continuously adjust the separator during the cherry season to suit different varieties, while reducing the operating hours required to replace blades and bearings during cleaning procedures. maintenance. Tomra Fresh Food made sure to take care of everything for the peace of mind of its customers.

Superior separation solution for cherry processors
For smooth product handling, the unique design of the Cascade Singulator’s separation system eliminates the need for rotating blades and guards. Traditional cluster cutters push cherries at high speed to get clusters to the blades, which greatly increases the risk of pitting and bruising. The Cascade Singulator reduces the speed of the cherries by using a non-motorized water system that slows the flow of water between each separation bank.

For better separation quality, the Cascade Singulator aligns the center of the cluster for a clean, even separation without the risk of tearing the cherries.
The new method of the Cascade Singulator improves the separation location closer to the joint where two cherries meet.

Validated with one of the main cherry producers

The first machine was sold to Polehn Farms, one of the major cherry producers in Oregon, USA. This highly regarded family business, which has been packing cherries since 1989, generally processes 2,000 tonnes of cherries per year. He has so far put some 634 tonnes of cherries through the Cascade Singulator.

Ken Polehn, co-owner of Polehn Farms with his wife Liz, said: “We were hoping that the new machine from TOMRA Fresh Food would reduce the need for maintenance on the line, make the working environment safer and reduce mechanical damage to the fruit. . The Cascade Singulator certainly achieved all of these goals. The reduction in mechanical damage to the fruit is significant, better than one would expect. There are fewer clogs on the line, so we have removed bottlenecks in our production process. This machine is quieter, smoother and safer to work with than traditional cutters. And while the cleaning time on a cutter is seven man-hours per day, with the Cascade Singulator, it’s just one-and-a-half man-hours per day. This machine is a game-changer and will revolutionize the cherry industry.

Optical sorters and data analysis are also in the spotlight

TOMRA’s presence at Fruit Attraction will also highlight the TOMRA 5S Advanced, TOMRA 5A and Nimbus BSI sorting machines, as well as the TOMRA Insight data platform.

The TOMRA 5S Advanced is the world’s most advanced sorter for the fresh fruit industry, with high throughput, smooth product handling and unmatched reliability. Designed for hygienic operation, with tool-less cleaning and disinfection, the connectivity features of this machine make it the digital heart of the packing station, protecting user activity for the next 10-20 years.

The TOMRA 5A is a premium bulk sorting and grading machine popular with potato processors and suitable for many other types of food. Robust, high capacity and high performance, this sorter removes over 98% of foreign material and detects product defects by evaluating the color and shape of materials on the line.

Nimbus BSI is ideal for IQF vegetables and IQF fruits. Equipped with TOMRA’s unique biometric signature identification technology, this machine detects and ejects unwanted objects based on their color, shape and biological characteristics. There is nothing else like it on the market.

All of these sorters can be connected to the TOMRA Insight cloud-based data platform, available as a subscription. Access to live data from sorting machines allows operators to improve line efficiency almost instantly; access to historical data helps quantify the quality of suppliers’ raw materials and make more informed business decisions.

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